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Alnico Magnets |
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Very
sensitive to counter field but
highly resistant against
corrosion, for high temperature
application with low temperature
coefficient. |
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General Information: |
Alnico
magnets are produced by casting
process or by pressing and
sintering process. The magnets
are sensitive to counter field
and highly resisitant against
corrosion. They can keep their
magnetism up to 550°C and have a
very low temperatur coefficient. |
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The material
is composed of iron, cobalt,
nickel, aluminium, copper, and
niobium. Sintered alnico magnets
can be made in more complex
shapes than cast alnico which
must be machined mainly by
grinding. |
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Temperature Effects: |
Alnico
magnets tend to be very stable
with respect to temperature.
Changes in magnetization are
reversible and loss of
magnetization can be recovered
by remagnetization for
temperatures up to 538 °C. |
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Applications: |
Alnico
magnets are mainly used for
speakers, microphones, motors,
measuring instruments, flywheel
generators, sensors, holders,
stepping motors, coupling
systems, sensors for motion
control, etc. |
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Data
Sheets: |
Cast Alnico
Sintered Alnico |
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Ferrite Magnets |
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The material
is composed of Iron Oxide,
Strontium or Barium, and other
materials added. Ferrite magnets
are very popular and widely used
because of their excellent
resistance to demagnetizaion,
corrosion, and their low cost. |
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General Information: |
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Ferrite
magnets are manufactured by
pressing or sintering. These
magnets can be both anisotropic
and isotropic. Anisotropic
grades are oriented in the
manufacturing direction and must
be magnetized in the direction
of orientation. Isotropic grades
are not oriented and can be
magnetized in any direction. |
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The basic
shape is given by the mold, like
segment, disc, ring, rod, bar
and block. After pressing the
magnet will be sintered, then
cut, ground and/or drilled,
finally magnetized if desired.
The material can withstand
corrosion to a great extent.
Ferrite magnets have an
excellent price – quality ratio. |
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This class of
magnet is very hard, brittle and
performs lower energy
characteristics compared to
other magnetic materials. |
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Temperature Effects: |
The magnetic
properties remain nearly
constant in the temperature
range of –40°C to + 250°C.
Versus high temperature the
magnetic force will decrease. |
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Applications: |
Hard ferrite
(ceramic) magnets have a wide
application range. The most
common used applications are:
electrical motor, loudspeaker,
sensor, holder, separation, etc. |
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Data
Sheets: |
Hard Ferrite |
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Samarium Cobalt Magnets
(SmCo) |
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This group is
formed by the magnets Samarium
Cobalt (SmCo5 and Sm2Co17).
Their main elements, the
so-called Rare Earth Sm and Nd,
belong to the lanthanide metal
series of the periodic system of
elements. |
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General Information: |
SmCo magnets
are manufactured by sintering
process. They are anisotropic
and can only be magnetized in
the direction of orientation. In
general, magnetizing fields of
approximately 30 to 45KOe are
required to saturate SmCo
magnets. |
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These magnets
possess very high magnetic
properties, excellent thermal
stability, while remaining
resistant to corrosion. These
characteristics make SmCo
magnets ideal for applications
requiring a resistance to
wide-ranging temperatures and
rough environments. They provide
high stability, but cause higher
prices as well. |
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Temperature Effects: |
SmCo magnets
have an operating temperature of
up to 300-350°C, depending on
the grade and permeance
coefficient. |
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Applications: |
Charged
particle beam guidance,
headphones, holding systems,
instruments, loudspeakers,
magnetic bearings, magnetic
couplings, magnetic resonance,
magnetic separations,
microphones, particle
accelerators, relays, switches,
as well as many other
applications. |
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Data
Sheets: |
Sintered Samarium Cobalt |
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Neodymium Iron Boron
Magnets (NdFeB) |
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Best in
magnetic performance and energy.
The NdFeB magnet is currently
the strongest one available. |
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General Information: |
Neodymium
Iron Boron (NdFeB) magnets, of
the Rare Earth class, have been
commercially available since the
mid -1980's. Their popularity
has grown rapidly due to their
high Maximum Energy Product and
their wide range of available
shapes, sizes, and grades. |
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Today, a
Remanence of over 1,4 Tesla is
possible. Energy products of up
to 50MGOe are currently
available. The majority of NdFeB
magnets are anisotropic and can
only be magnetized in the
orientation direction. In
general, magnetizing fields of
approximately 30KOe are required
to saturate NdFeB magnets. |
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An important
disadvantage of the NdFeB magnet
is its sensitivity to corrosion.
Therefore, to prevent undesired
oxidation, the finnished magnets
are coated with a zinc-,
nickel-, tin-, al-, au- or epoxy
layer. The NdFeB magnets are
produced in big blocks which are
pressed in a mold and then
sintered. A smaller block, a
disc, a ring, a bar or a rotor
will be cut out of the big block
by computer controlled
electrowire or by diamond blade,
drilled with special drills, and
finally ground. |
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The longer
the more, NdFeB magnets will
replace, where ever possible,
the SmCo magnet, due to its
lower price. |
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Temperature Effects: |
The magnetic
properties of NdFeB deteriorate
significantly when exposed to
temperatures exceeding 130°C,
depending on the grade of
material and the permeance
coefficient. As a rule, NdFeB
magnets with a higher permeance
coefficient can sustain higher
temperatures without loss of
magnetic properties. Operational
temperatures or up to 200°C are
possible. |
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Applications: |
Motors,
generators, charged particle
beam guidance, headphones,
holding systems,
instrumentation, loudspeakers,
magnetic bearings, magnetic
couplings, magnetic resonance,
magnetic separations,
microphones, particle
accelerators, relays, switches,
as well as many other
applications. |
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Data
Sheets: |
Sintered Neodymium Iron Boron
(see also:
weight loss graph) |
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All Content Copyright © 2004, HME - Technologies GmbH. All rights reserved.
Disclaimer. |
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